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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A facility's process safety staff does consequence modeling for releases of various toxic substances that the facility handles. Which elements of Risk Based Process Safety would be most likely to use the results of this modeling? (Select all that apply)

A) Operational Readiness
B) Measurement and Metrics
C) Emergency Management
D) Hazard Identification and Risk Analysis
E) Stakeholder Outreach

2. Secondary dust explosion consequences are often related to poor housekeeping, true or false?

A) False
B) True

3. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)

A) Workforce Involvement
B) Incident Investigation
C) Training and Performance Assurance
D) Asset Integrity and Reliability
E) Conduct of Operations

4. A material had been oxidized many times, without incident, under an oxygen atmosphere in a small pilot plant vessel. While scaling up to a larger vessel, the plant engineers decided they could improve gas/liquid contact by using a more efficient feed dispersing system. This dispersing system filled the reactor ' s vapor space with a fine combustible mist. Several hours after startup, the vessel was ruptured by an internal mist explosion. The source of ignition was a small amount of catalyst left over from an earlier set of experiments. This was a phenomenon that the engineers had not considered. Which of the following risk based process safety elements could have helped prevent this incident? (Select all that apply)

A) Contractor Management
B) Process Knowledge Management
C) Measurement and Metrics
D) Emergency Management
E) Management of Change

5. After an incident with fatal consequences, you are requested by top management to form an investigation team. Who of the following would be the most suitable candidate to lead the company investigation?

A) An authorized off-site company resource
B) A representative of the contractor that was performing the task when the accident occurred
C) The lead process engineer of the plant
D) The plant manager
E) The integrity and maintenance supervisor

Solutions: